Process Engineering Manager

Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence and Transparency.   As a Process Engineering Manager you will be the owner’s side process engineering expert for a large industrial installation to convert rare earth oxides to metals. You will provide oversight, internal technical review, and project management support for the work product of external engineering firms related to process engineering of molten salt electrolysis. This role will serve as the owner’s side technical authority on process documentation for metallization processes, transitioning to process engineering management as the plant is commissioned. The ideal candidate has hands-on experience taking complex, high-temperature, materials-intensive processes from definition through construction and into operation.   Responsibilities   Own the process definition for production scale metallization, from raw material through finished quality metal.   Manage a team to introduce technology developments out of pilot to the metallization cells.   Manage and organize timelines and deliverables with external EPC and ensure smooth interfaces with internal and external organizations.   Review / Maintain all core process documentation, including:   Process flow diagrams (PFDs)   Piping and instrumentation diagrams (P&IDs)   Heat and mass balances   Equipment lists and design bases   Operating philosophies and control narratives   Ensure systems meet operational, safety, and environmental performance requirements.   Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business   Qualifications   Bachelor’s Degree or higher in Chemical Engineering, Process Engineering, or a related field   8+ years of hands-on experience in industrial process engineering   Experience working with external engineering partners or EPCs   Demonstrated experience defining and documenting full production-scale processes, setting targets and limits, and optimizing performance   Proven ability to develop and own PFDs, P&IDs, and Design bases   Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.   Preferred Qualifications   Experience with high-temperature metallurgical or electrochemical plants   Direct involvement in permitted industrial facilities   Startup, scale-up, or first-of-kind plant experience   Familiarity with owner’s engineering standards and capital project execution   Experience supporting commissioning and early operations   Experience supporting change management